Providing a range of Foams for
Commercial
& Domestic
environments
A product that everybody needs yet nobody knows where it comes from, foam has been in use in the UK for over 50 years. From domestic and contract seating to domestic and healthcare mattresses, from the automotive trade to soft play centres foam is in it all!! Established in 1959 we are now the Midlands leading supplier to the medical, contract furnishing, upholstery, soft play and automotive industry and work hard to introduce new customers to a list of clients that go back many years. For more information please get in touch via our contact page.
About Us & Why We are
The Best For Foam
George Danby & Son Ltd, a family business, was established by George and his son Pete in 1959 and soon became the Midlands sole stockist of Dunlopillo.
In the 1960’s expansion was achieved with the introduction of polyurethane foams when the company branched out to supply the upholstery trade from its sites in Frog Island and then Whetstone, Leicester. After Pete Danby retired, in the mid nineties, we moved to a larger site in Barwell, Leicestershire and started a phase of expansions that culminated in the investment of two state of the art Baumer CNC machines adding to the existing machinery enabling us to venture into different industries introducing new and innovative products to our existing products list.
Healthcare
Supplying the UK & International healthcare industry, offering high quality pressure relieving mattresses, positioning aids, bed support and many other products used within the medical market.
- Evacuation Matts
- Pressure Relieving
- Active Matts
- Overlays & Underlays
- Wheelchair Cushions
- Cot bumpers
- Bed Wedges
- Bariatric Matts
Automotive & Static Homes
We have been supplying foams for many years to an array of customers with our development team working from technical drawings to produce all types of seats, backs and mattresses to create complete vans and homes or replacement foams for refits, ensuring comfort and quality across the range. We are also able to provide foams to more specialised industry’s including marine and commercial transport.
- Touring Caravans
- Static Caravans
- Campervans
- Narrow Boats
- Yachts
- Horse Boxes
- Coach/Buses
- Trains
Soft Play & Sports Fitness
From soft play shapes to indoor adventure play areas, we can cover all aspects of foam requirements using our CNC machines to produce a comprehensive range of shapes and sizes. We are also involved in developing safety barriers around race tracks tailoring different needs to different tracks
- Animal Shapes
- Rockers
- Crash Mats
- Foam Pits
- Frame Protection
- Gym Equipment
- Go Kart Track Barriers
Contract Furniture
Bespoke contract foams for all commercial premises, our technical and design departments work with our customers to provide competitive quotes for any specialised requirements.
- Hotel
- Office
- Shops
- Bars
- Restaurants
- Theatre
Domestic Upholstery
We provide a range of foams specifically designed for the domestic upholstery market giving our customers the choice of slit sheeting, sizes cut to order or kit form sets.
- Sofas
- Arm Chairs
- Dining Chairs
- Stools
- Mattresses
- Headboards
Healthcare
Supplying the UK & International healthcare industry, offering high quality pressure relieving mattresses, positioning aids, bed support and many other products used within the medical market.
- Evacuation Matts
- Pressure Relieving
- Active Matts
- Overlays & Underlays
- Wheelchair Cushions
- Cot bumpers
- Bed Wedges
- Bariatric Matts
Automotive & Static Homes
We have been supplying foams for many years to an array of customers with our development team working from technical drawings to produce all types of seats, backs and mattresses to create complete vans and homes or replacement foams for refits, ensuring comfort and quality across the range. We are also able to provide foams to more specialised industry’s including marine and commercial transport.
- Touring Caravans
- Static Caravans
- Campervans
- Narrow Boats
- Yachts
- Horse Boxes
- Coach/Buses
- Trains
Soft Play & Sports Fitness
From soft play shapes to indoor adventure play areas, we can cover all aspects of foam requirements using our CNC machines to produce a comprehensive range of shapes and sizes. We are also involved in developing safety barriers around race tracks tailoring different needs to different tracks
- Animal Shapes
- Rockers
- Crash Mats
- Foam Pits
- Frame Protection
- Gym Equipment
- Go Kart Track Barriers
Contract Furniture
Bespoke contract foams for all commercial premises, our technical and design departments work with our customers to provide competitive quotes for any specialised requirements.
- Hotel
- Office
- Shops
- Bars
- Restaurants
- Theatre
Domestic Upholstery
We provide a range of foams specifically designed for the domestic upholstery market giving our customers the choice of slit sheeting, sizes cut to order or kit form sets.
- Sofas
- Arm Chairs
- Dining Chairs
- Stools
- Mattresses
- Headboards
Finished Healthcare Products
In April 2021 we invested in a Sala roll press machine enabling us to press and roll pack many different sizes of mattress’s for both domestic and healthcare, drastically reducing our customers storage and transport costs. Sala are world leaders in manufacturing machines for the bedding industry and the installation of the Sala RP_120.Bex-AR1 means that we can cut, cover, roll pack and barcode finished products therefor fulfilling all our customer’s needs.